High-temperature material vibration conveying systems with strong versatility and advanced structure
High-Temperature Vibrating Conveyor
SCG long-distance high-temperature material vibrating conveyor is widely used in mining, metallurgy, building materials, coal, chemical industry, food, medicine and other industries to transport various powdery, granular, block and mixture materials with a temperature below 300 °C . It is a high-temperature material vibration conveying equipment with strong versatility and advanced structure. For example: the transportation of raw materials, intermediate semi-finished products and finished products in the cement industry, the transportation of solid raw materials and semi-finished products in the chemical industry, the transportation of ores, concentrates and tailings in the mining industry, etc. It is a kind of vibration conveying equipment with strong versatility and advanced structure.
Technical parameter of High-Temperature Vibrating Conveyor
Single conveying distance (m)
Delivery output (t/h)
Equipment weight per meter (kg/m)
Motor power (kw)
Material Granularity (mm)
Basic vertical dynamic load (kgf/m)
Material. Moisture content and viscosity: Non-viscous, non-flammable and explosive materials with a moisture content of less than 5%
The conveying output is determined by the cement clinker with a bulk specific gravity of 1.6T/m³ and a temperature of less than 300°C.
When transporting other materials, you can refer to the following formula to convert the output:
The α-reduction coefficient is about 0.5 to 1. The powdery material takes a small value, and the block material takes a large value.
Q’ – Indicates the yield shown
γ-the specific gravity of conveyed material
The motors used are all Y series three-phase asynchronous four-stage motors.
Working Principle of High-Temperature Vibrating Conveyor
SCG series long-distance vibrating conveyors use two vibrating motors as the excitation source. Using the principle of self-synchronization, the two vibrating motors rotate in reverse to make the balance frame at the bottom of the conveyor vibrate back and forth. , to drive the upper conveying trough to vibrate, so as to achieve the purpose of conveying materials.
Structure of High-Temperature Vibrating Conveyor
SCG long-distance vibrating conveyor has two types: open type and closed type, and the cross section of the trough can be made into various types such as circular, rectangular and trapezoidal. The feed and discharge of the trough can also be made into one point feed, one point discharge, one point feed, multi point discharge, multi point feed, one point discharge and other types according to needs. When the conveying distance is long, multiple conveyors can be connected to convey. The trough of SCG long-distance vibrating conveyor is supported by rubber springs or steel springs, relying on the self-synchronous operation of two vibration motors fixed on the trough to make the trough vibrate in a straight line.
Pros of High-Temperature Vibrating Conveyor
It can be transported in a fully enclosed way to eliminate dust pollution, and it can also be transported openly;
Large conveying capacity, good heat insulation effect, no need for cooling device, less power consumption;
Simple structure, easy debugging, few types of wearing parts, convenient maintenance;
Quick start and stop, stable operation, good vibration isolation performance and low noise;
Easy to install, no special foundation and corner bolts are needed, and it is easy to move the position;
The conveying distance of a single machine can reach 20 meters, and the soft connection of multiple long-distance vibrating conveyors can be extended arbitrarily as needed;
It can feed and unload at multiple points, and is suitable for conveying cement clinker and slag at the bottom and top of the silo.
Basic requirements for installation of SCG series high temperature resistant horizontal vibrating conveyor
The bottom frame and the tank of the vibrating conveyor must be installed straight. It is recommended that the straightness be no more than 5-8 mm in length at 10 meters. Excessive deflection of the bottom frame and the tank will cause greater installation stress, which in turn will cause Cause early damage to these parts.
In order to meet the above requirements, the lower surface of the vibration isolation spring should have nearly the same elevation, and its tolerance should not be greater than 5-8 mm.
The installation angle of the guide bar of the vibrating conveyor should be close to the same, the shear spring should be perpendicular to the guide bar, and the tolerance of the installation angle to its installation nominal position is +-1.
The transmission shaft is perpendicular to the center line of the tank body. The two transmission connecting rods should be parallel to each other without excessive skew. The installation angle tolerance is +-1. After the transmission shaft is installed, the rotation should be flexible, and it can be moved more than 360 degrees by hand.
All the screws of the vibrating conveyor should be locked, usually spring washers should be added, and double nuts can also be used to lock. Otherwise, the bolts will loosen quickly, affecting the normal operation of the machine.
Installation sequence of SCG series high temperature resistant horizontal vibrating conveyor
Measure the elevation of each vibration isolation spring support point, or draw a horizontal line on the nearby wall.
Level the bottom frame up.
Support the tank body on the base frame and level it.
Install the vibration isolation spring and the spring lower seat plate under the chassis.
Weld the guide bar and the shear rubber spring to the tank body and the bottom frame with screws.
Install the transmission shaft assembly and motor, and weld the vibration excitation plate.
Drop the machine, weld the feed port and discharge port, install the sealing sleeve, and fix the cover plates at both ends.
SCG High Temperature Resistant Vibrating Conveyor Order Attention
SCG high temperature resistant vibrating conveyor is not suitable for transporting materials with high viscosity and high moisture content, as well as flammable and explosive items.
If the powdery material or mixed material mainly in powdery form is conveyed, the output will decrease, and the decrease rate refers to the conversion formula.
When ordering, please specify the following items:
Material type and stack specific gravity
Material particle size and water content
If intermediate feeding and unloading is required, the distance between feeding and unloading should be noted, with a schematic diagram attached
The use place of the equipment should be noted (such as the top of the silo, the bottom of the silo or the bottom of the vertical kiln, etc.)
Daily maintenance of SCG high temperature resistant vibrating conveyor
The types and contents of SCG series long-distance vibrating conveyor maintenance; it should be divided into weekly inspection, monthly inspection, semi-annual inspection, annual inspection, etc. The details are as follows:
Weekly inspection: Check whether the compression nut of the connecting rod spring is loose, whether the compression amount is appropriate, whether the belt is tight, whether the counterweight is fastened, whether the sealing sleeve is broken, or whether there is dust leakage.
Monthly inspection, check whether the V-belt is damaged, and cut the spring. Check whether the vibration isolation spring is broken, whether there are cracks in the weld, whether there is enough lubricating oil for the drive shaft.
Semi-annual inspection, carefully check the welds of each part, open the transmission shaft and bearing cover, check the working condition and wear of the bearing, and check whether the rubber spring is aging or cracked.
Annual inspection, overhaul the transmission part once a year, replace the damaged spring, check the wear of the tank body and the feed port, and carry out partial replacement or overhaul if necessary.